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These terms are used interchangeably to refer to the product of a single melting furnace charge. Sometimes the furnace contents are tapped into two or more ladles when the product of each ladle may be called a separate cast. It is always assumed that the chemical composition of an entire cast will be uniform. This is described as the “cast analysis” on a Certificate of Conformity etc.
A test in which the test piece is notched and broken. The fracture surface examined to assess grain structure and freedom from defects. Also used to determine toughness, often at varying temperatures to establish at what reduced temperature the material becomes brittle.
The treatment of material with chemical solutions by dipping or spraying to increase the thickness of the natural oxide film on the surface or to build up an oxide film bearing chromates or phosphates
Related terms: Alocrom
A family of proprietary chemical conversion coating processes based on chromate (hexavalent chromium) solutions that act as a surface pre-treatment before painting or insulation foaming. This also increases the corrosion resistance. More environmentally benign processes based on trivalent chromium are being introduced.
A circle that will just contain the cross section of an extrusion, usually designated by its diameter.
Material that has a thin layer of Aluminium or Aluminium alloy metallurgically bonded to it usually by rolling, extruding or drawing. Most often it is used to provide a more corrosion resistant surface or to facilitate anodising.
The pulling of a work-piece through a fixed die at room temperature. It can reduce the size, change the cross section or shape, improve surface finish, improve tolerances or work-harden the material.
The permanent alteration of shape or dimensions by plastic deformation at room temperature by, e.g., cold rolling, cold reduction, drawing, pressing, forming, bending, swaging, etc.. Cold working increases strength and hardness but reduces ductility.
Incorporation of colouring matter (dyes) into the film of anodised Aluminium during the anodising process.
Strictly, this is the shift between the centres of the circles that are the Outside Diameter (OD) and Inside Diameter (ID/ Bore) of a round tube. Any such shift will cause a variation in wall thickness around the circumference of the tube, hence the tolerance on concentricity is determined by the wall thickness tolerance.
The key part of an extrusion press into which the billet is placed before extrusion. It is a hollow cylinder which is closed at one end by the die and at the other by the extrusion ram. It has to contain the substantial pressures generated during extrusion.
Stretching, under controlled tension, of plate and shate products to a specified extension (percentage permanent set). It relieves internal stress and minimises distortion during machining as well as improving flatness and straightness.
Cold rolled aluminium flat product less than 250 microns in thickness. Usage includes kitchen foil (cooking foil) and foil trays for food. Kitchen Foil is often incorrectly referred to as Tin Foil.
The minimum mean cooling rate from the solution treatment temperature necessary to retain the alloying constituents in solid solution and thus permit the alloy to meet specified mechanical property requirements in the precipitation hardened (aged) condition.
Capital Aluminium Extrusions Limited
